Inertia Friction Welder for Aerospace Component

• Customization: Available
• Control: Automatic
• Style: Horizontal
• Model NO.: Fw Series
• Type: Inertia Friction Welder
• Max Upsetting Force: 1250kn
• Movable Work-Piece Length: 5-1000mm
• Rotary Work-Piece Length: 20-200mm
• Work-Piece Diameter: 4-100mm
• Max Hydro-Cylinder Stroke: 200mm
• Max Spindle Speed: 3800r/Min
• Transport Package: Wooden Box
• Specification: According to the Machine Model
• Trademark: DuroWelder
• Origin: China
• Production Capacity: 100sets

Product Description

FW Series Friction Welding Machine

General Desciption

Friction welding is a variety of Solid Sate Welding. Friction welding machines convert mechanical energy into heat at the point to be welded.
Frictional heat at the joint interface raises the metal to forging temperature. Axial pressure forces the hot metal out of the joint, removing oxides, surface impurities with soft hot metal.
Two major techniques for friction welding are available:
One part must be held rigidly to resist low axial force while the other is rotated until the cross section is heated  sufficiently and then forging force is applied.

The second technique is called Inertia welding where energy is stored in a flywheel that was accelerated to required  speed by a drive motor. Then weld is made by applying an axial force through the rotating part while flywheel decelerates, transforming its kinetic energy to heat at the joint.




Main Features and Advantages
Compared to traditional fusion welding, friction welding has high quality of welded joints, high welding efficiency, stable quality, and can realize welding of dissimilar materials.

1,The welding accuracy of the joint is high, the quality is good, the welding point can reach the same strength as the base material.
2,Stable, good consistency, friction welding rejection rate is very low, is about 1% of the general welding method.
3,Suitable for welding dissimilar steels and dissimilar metals.
4,Low power, high efficiency and energy saving, compared with flash welding, the energy saving is about 80~90%.
5,The friction welding work site is hygienic, without sparks, arcs and harmful gases, which is conducive to environmental protection and is suitable for use in automatic production lines together with other advanced metal processing methods.

Model and Technical Parameter

Parameter	Max Upsetting Force	Movable Work-piece Length	Rotary Work-piece Length	Work-piece Diameter	Max Hydro-Cylinder Stroke	Max Spindle Speed	Productivity	Rated Power	Weight
Model No.
FW-15KN	15KN	300mm	20-150mm	4-10mm	200mm	3800R/Min	600-800PCS/H	9.5KW	2000KG
FW-25KN	25KN	5-50mm	20-200mm	4-12mm	200mm	2800R/Min	200-700PCS/H	9.5KW	2800KG
FW-40KN	40KN	5-50mm	20-200mm	4-18mm	200mm	2800R/Min	200-700PCS/H	13-19KW	2500KG
FW-100KN	100KN	50-1000mm	50-200mm	6-35mm	200mm	2500R/Min	100-300PCS/H	22.5KW	3800KG
FW-200KN	200KN	300mm	20-250mm	12-40mm	200mm	2000R/Min	200-700PCS/H	33.5KW	5000KG
FW-320KN	320KN	300mm	20-200mm	30-55mm	200mm	1600R/Min	200-700PCS/H	47KW	5800KG
FW-400KN	400KN	5-50mm	20-200mm	30-63mm	200mm	1200R/Min	100-150PCS/H	64KW	6500KG
FW-600KN	600KN	300mm	20-200mm	35-65mm	200mm	1000R/Min	50-100PCS/H	95KW	16000KG
FW-800KN	800KN	5-500mm	20-200mm	40-75mm	200mm	1000R/Min	30-100PCS/H	113KW	17000KG
FW-1250KN	1250KN	5-50mm	20-200mm	50-100mm	200mm	600R/Min	30-70PCS/H	162KW	19000KG

Welding sample

Our factory

1.why choose our factory ?

Our company has advanced production equipment and strong technology. The producing process is under strict management in quality. Our products are sold around the world and highly thought of since excellent quality and perfect service at home and abroad.

2.The advantage for product?

High efficiency , energy saving and good quality.

3.The advantage for us ?

Reasonable price and best services , advanced equipment and strong technology.

4.How to order?

Do not hesitate to contact by online or Email as soon as possible once you are interested in our products. The specific quotation will be offered basing the request dimension and quantity.

5. What about the quality?

All products according to ISO and National highest standard, also we can offer CE, certificate if necessary.

6. What payment is available?

L/C at sight, or T/T 30% deposits before production and 70% balance to be paid before shipment.

7. Warranty

The machine have one year warranty.

If you want to know more information about our products, please feel free to contact me!